Epoxy Flooring In Red Deer Shops Has To Handle Winter Grit
Winter grit is the hardest thing on a Red Deer shop floor, and we build epoxy flooring to stand up to it. Trucks roll into heated bays carrying ice, gravel and road salt, and the slush melts into a gritty paste that grinds at the floor under every tire.
That is why shop floor coating for a service bay gets a thicker build with a broadcast aggregate, not a thin roll on coat. The aggregate gives the tires something to grip, and the extra thickness gives the grit something to wear through before it ever reaches the concrete.
Cold Slabs Change How Epoxy Flooring Is Installed
A cold slab is the most common reason an epoxy flooring job fails in Central Alberta, and we plan around it. Most epoxy needs the concrete to sit at about ten degrees or warmer to cure properly, and an unheated warehouse in Red Deer can sit well below that from November to March.
We measure the slab temperature before we start, not the air temperature. If the building needs to be heated for a day or two ahead of the install, that goes in the quote. Where heating is not practical, we can use faster curing polyaspartic or polyurea materials that tolerate colder conditions.
Clay Soil Cracks Red Deer Slabs Under Epoxy Flooring
Most Red Deer slabs sit on glacial till and clay, and clay swells and shrinks as its moisture changes. The result is cracks that open, close and sometimes lift one side higher than the other.
We repair every crack and joint before the epoxy flooring goes down. Moving joints are filled with a semi rigid filler so they can still move, and cracks that have stopped moving are cut open and filled flush. Coating over a crack without repairing it simply puts a crack in the new floor. Badly broken or uneven slabs go through concrete floor repair first.
Oilfield And Fabrication Shops Need Industrial Epoxy Flooring
Red Deer builds a large share of the equipment used in Alberta oil and gas, and those shops are hard on a floor. Steel gets dropped, welding slag lands hot, and loaders and pickers roll across the same lanes every day.
Industrial epoxy flooring for these shops is built thicker and harder than anything you would put in an office. We often pair it with a urethane topcoat in the bays that see hydraulic oil, and a slip resistant texture where floors get wet.
Warehouse Epoxy Flooring Has To Keep The Forklifts Moving
Distribution space along the QEII and through Gasoline Alley runs forklifts all day, and a warehouse floor coating has to go down without stopping that. We coat warehouses in sections, keep a route open for shipping, and hand each zone back on a written schedule.
The heaviest traffic lanes and the dock aprons get a thicker build than the racked storage areas, so the money goes where the wear is.
Food Plants Need More Than Standard Epoxy Flooring
Food plant and commercial kitchen floors need a surface that is smooth, non absorbent and able to stand up to constant cleaning and sanitizing. That is what federal food safety rules ask for, and standard epoxy is often the wrong answer in a hot washdown room.
For meat plants, commercial kitchens and packaging rooms we install urethane cement, which takes hot water, steam and fats without cracking or lifting. You can read more on our commercial kitchen flooring page.
Chemical Storage Needs Epoxy Flooring With Containment
Drum storage, glycol rooms and battery charging areas need a floor that holds a spill in place. Chemical resistant floor coating seals the slab and turns up the walls or over a curb so a leak stays inside the room.
The petrochemical plants east of the city at Joffre and Prentiss support a long chain of supply and service shops across Central Alberta, and many of them store fluids that will attack a standard floor. We match the coating to the chemicals you actually store.
Epoxy Flooring Quotes Are Hard To Compare
Two epoxy flooring quotes for the same building can look nothing alike, and the cheaper one usually leaves something out. The difference is almost always in the preparation, the thickness, or the number of coats.
Every quote we write names the preparation method, the products, the number of coats, the finished thickness, the crack and joint repairs, and the hours the floor is out of service. That way you can hold the quote up beside any other and see exactly what you are paying for.
What Commercial Epoxy Flooring Costs In Red Deer
The ranges below are current Canadian market prices for epoxy flooring. They are here to help you budget, and your written quote after the site walk is the real number. You can also try the cost estimator on this page for a quick range.
A commercial epoxy flooring system for an office, store or showroom usually runs about six to twelve dollars per square foot installed. Warehouse and heavy shop floors usually run about eight to fifteen dollars. Urethane cement for food plants and washdown rooms often runs about ten to eighteen dollars. Garage floor coating usually runs about six to twelve dollars.
Preparation can move those numbers. A sound slab needs light grinding, while a cracked or contaminated slab needs more repair, and a slab with high moisture readings may need a vapour barrier primer. Most jobs carry a minimum charge of about twenty five hundred dollars to cover equipment and setup.